Building
- 54,000 sq. feet with plans to expand
Engineering
- Full time engineers on site with CAD/CAM software capabilities including, AutoCAD, Pro-E, SolidWorks, and SurfCAM. Reverse engineering capabilities.
- Available for design assistance for thermoforming process including part drawings for new or existing products.
Forming Equipment
- 4 station rotary twin-sheet/pressure former, 56" x 82" (frame opening), Vector
- 4 station rotary vacuum former, 60" x 96" sheet, AAA
- 3 station rotary vacuum former, 48" x 72" sheet, AAA
- Single station pressure former, 36" x 60" sheet, MAAC
- Single station thermoformer, 30" x 36" sheet, COMET
- Single station thermoformer, 49" x 62" sheet PVI
Plastic Trimming
- 1-5 axis CNC router, 60" x 60" table, Quintax
- 2-5 axis CNC router, 60" x 120" (dual table), Quintax
- 1-5 axis CNC router, 48" x 96", Thermwood
- Westflex radial arm router
- Table routers
- 10 ft. x 18.5 ft. router table
- Miscellaneous secondary process tools
Punching
- 60 ton pneumatic press, 35" x 60", Airam
- 60 ton OBI press, Cleveland
- 60 ton wide body (72") press, Rouselle
- 60 ton gap frame press, Rouselle
- Miscellaneous small punches
Assembly
- Value added capabilites
- Ultrasonic plastic welding
- Pneumatic rivet guns for up to ¼" stainless rivets
- Plastic strip heat bending tables
- Plastic welding equipment
- Glue stations and assembly areas
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Quality Assurance
- ISO 9000:2000 standards, ASQC, APICS, and SPE affiliations
- Portable coordinate measurement machine (CMM), Faro seven axis Gold arm
- Ultrasonic thickness gauge
- Granite surface plate 35" x 48"
- Gardner gloss meter
- Calipers 6" up to 60"
- Miscellaneous gauges, fixtures
Processes
- All levels of thermoforming, pressure forming, twin sheet forming
- Assemblies including welding, staking, gluing, riveting, special adhesives
- Full CAD/CAM package for pre and post engineering
- Digital reverse engineering and part/mold copy
- Pattern making
- In-house machine shop to complete and maintain tools and tooling
Computer Hardware/Software
- CAD/CAM software including, AutoCAD, Pro-E, SolidWorks, SurfCAM, and Reverse Engineering.
- EDI capatible
- EFT capability
- File transfer capabilities
- Novell network
- MS Office 2000 Professional, Lotus, etc.
- Integrated Acctg/Mfg/MRP software
Manufacturing Support
- In-house machine shop for manufacturing of fixtures, gauges, molds, etc.
- Tooling maintenance and repairs
- Maintenance Shop with preventive maintenance controls
- Safety Department - training, testing, certification
- EAP
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